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About us

Sri Akila Casting is Family owned iron foundry business, founded in 1974, focused on manufacture of castings.Its Based in Chennai,South India..
CAPABILITIES AND COMPETENCE
Sand casting of gray and ductile irons of the following types to radiographic/ultrasonic inspection standards:

Flake graphite and Nodular cast irons - alloyed and unalloyed

Alloyed irons for special service conditions requiring resistance to abrasion,corrosion and high temperature.

Special compositions for application specific requirements such as SiMo, Austenitic irons D2, Ni-hard, Ni-resist, Abrasion resistant Martenstic white irons

Casting weight range from 300 grams to 5500 Kgs single piece in gray cast iron and to 2500 Kgs single piece in ductile iron.

Order quantity – minimum one number.
PRODUCTION CAPACITY
Current production of castings is around 2400 MT per annum being increased to 3600 MT per annum
PRODUCTION PROCESS AND SYSTEMS
Moulding
Mould production using resin binders of the following types
Gas cured resin binder system for cores (Ecolotec)
Liquid ester cured alkaline phenolic system for moulds (Fenotec)
Sand mixing by continuous mixer.
Mould compaction with vibratory compaction tables.
Sand reclamation plant 6MT per hour – under commissioning
 
Melting
Induction melting – with control instrumentation for melt composition, temperature and weight of charge and liquid metal.
PROCESS CONTROL AND PRODUCTION SYSTEMS
Thermal Analysis and process control software – ATAS (Adaptive Thermal Analysis), PQDIT (Prime Quality Ductile Iron Technology ) for online assessment and precise control of melt parameters..
Spectrometer (OES) for composition analysis
IronCad and NovaFlow & Solid – 3D part modeling and simulation of mould filling and solidification
PROFESSIONAL BODIES - MEMBERSHIPS AND AFFILIATIONS
American Foundry society (AFS)
Ductile Iron Society (DIS)
Castings Technology International (CTI) formerly BCIRA
Indian Institute of Technology, Chennai – ICSR
I.S.O
INDUSTRIES SERVED AND TYPICAL CASTING APPLICATIONS
Machine tool bed castings, headstocks, saddles, and related parts
Jig and Fixture castings
Jig and Fixture castings Castings for special purpose machines
Printing machine parts including impression cylinders
Construction equipment castings including cement pump parts and vibratory compactors
Castings for Pumps and Valves
SiMo Grate bar castings for high temperature service and furnace castings for stokers - for renewable energy production
Airlock feeders and screw feeders.
 
 
Copyright © Akila Casting 2012
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