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Complete manufacturing facilities for manufacture of castings with the following production machineries, equipments and facilities.
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Induction melting furnace, Medium Frequency power supply 750 KW with melting crucibles of 500 Kgs, 1000 Kgs and 2000 Kgs.
Induction holding furnace 450 KW power supply with crucibles of 5000 Kgs and 1500 Kgs.
Intensive batch mixer 150 Kgs capacity for core sand.
Continuous mixer 10 MT per mixed resin sand per hour for two part resin system with compaction table for mould production.
Shot blast machine - table type 48”.
Process control instrumentation and temperature measurement capability - including microprocessor based thermal analysis instruments and immersion pyrometers for liquid metal temperature measurement.
EOT cranes of capacity 12.5 MT, 10 MT, 5Mt and 2MT for handling hot metal and large moulds.
Digital crane weigher for precise weighment of molten metal during filling and pouring with wireless data transfer facility for recording data.
ATAS - metallurgical process control software from Novacast for precise assessment of melt condition and control of melt parameters prior to pouring with prediction of tensile, hardness and cell counts.
Simulation software: Novaflow & Solid for PC based casting solidification simulation to determine optimum locations for placement of in-gates and feeders and determining geometric points prone to defects such as shrinkage and porosity.
Methoding and gating software – Foundry Technology III from Novacast along with charge optimization software Metal Master.
PQDIT 1 from Novacast - software for ductile iron nodularising treatment process control - base iron assessment for optimum magnesium alloy addition and post treatment monitoring of recovery.
Spectrometer (OES) capable of analyzing 24 elements with certified reference materials and standards for Iron and Nickel base alloys from SHIMADZU Japan.
Clemex Image analyser Vision PE - for microstructure image capture and quantification of alloy phases with report generation including microstructure photos.
Nikon microscope with camera – Epiphot 200 – capable of sample evaluation by bright field (BF), darkfield (DF), polarised light (Pol) and differential interference contrast (DIC).
Nikon stereo zoom microscope – for study of casting defects and evaluation of sand grains and surface finish of moulds and cores.
Struers automatic polisher for preparation of microstructure specimens for optical microscopy and image analysis.
Full-fledged wet analytical laboratory with standard samples and reference materials for analysis of normal elements in cast iron.
Sand testing laboratory for testing of moulding sands – bonded and unbonded.
Mechanical testing of physical properties - 40 ton UTM for tensile testing and hardness tester 3000 Kgs load with 10 mm dia indentation ball and portable hardness tester for hardness measurement of large castings
Foundry working area of 1200 square meters in two bays with material handling facilities.
Grinding and fettling facility with power operated hand tools.
Molten metal handling ladles of capacities from 80 Kgs to 5 tons for handling hot metal.
Inspection instruments and gauges for precise measurement up to one meter.
Outsourced facilities for pattern making, heat treatment and NDT inspection including Ultrasonic and Radiography.
CAD Software IRONCAD for 3D modeling and drafting
Standby generators of capacity 1010, 250 and 63 KVA

Work force of 85 people with 25 qualified managerial staff overseeing Production, Process Control, Inspection and Testing.

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