Infrastructure

Continuous mixer 30 MT mixed resin sand per hour with two part resin system for large moulds.

Continuous mixer 10 MT mixed resin sand per hour for two part resin system with compaction table for mould production.

Continuous mixer 6MT mixed sand per hour for core production.

Recently added 2 Ton and 3 Ton dual-track induction furnaces to support higher productivity and flexibility in melting operations.

Existing furnace units include 0.5 Ton, 1.5 Ton, and 2.7 Ton crucibles, offering scalable melting capacities for various casting requirements.

Furnaces are integrated with precise instrumentation for real-time monitoring of melt composition and weight for quality assurance.

Spinner hanger type machine with 750 Kgs hook capacity, ideal for batch processing of medium-sized castings.

48-inch diameter table blast machine suited for smaller, precision components.

High-capacity table blast system designed to handle large castings up to 2 Tons.

Equipped with EOT cranes of various capacities: 20 MT, 12 MT, 10 MT, 5 MT, and 2 MT, enabling flexible movement of heavy components.

10 MT capacity (2 units), enabling accurate weighment of molten metal with wireless data transfer for tracking and traceability.

High-efficiency core shooter for volume production, supporting consistent core quality and shape retention.

150 Kgs capacity intensive mixer for uniform core sand preparation, essential for dimensional accuracy and surface finish.

Microprocessor-based thermal analysis instruments integrated with ATAS software to monitor and refine metallurgical conditions.

Clemex Vision PE system for microstructure capture and alloy phase quantification with automated report generation.

Nikon Epiphot 200 microscope supports brightfield, darkfield, polarized, and DIC evaluation; stereo zoom microscope for defect study and surface analysis.

Testing capabilities cover fresh, bonded, and unbonded sand types to evaluate parameters such as permeability, green strength, moisture content, and grain fineness.

Regular analysis ensures consistency in mould performance, reducing casting defects and enhancing surface finish.

Enables timely adjustments in sand mix compositions to maintain process efficiency and casting dimensional accuracy

Optical Emission Spectrometer (OES) analyzes up to 22 elements; XRF spectrometer identifies tramp elements in alloys.

Digital laser infrared thermometer for non-contact temperature reading during pouring; 40 Ton UTM for tensile testing with digital output.

Hardness testers with 3000 Kg load and digital readout; portable units with various loadsfor large casting testing; in-house impact testing with broaching and cryostat for -40°C tests.

Metrology-grade scanner providing high-resolution 3D measurements with up to 0.025 mm accuracy, ideal for on-floor inspection and complex geometry validation.

Enables on-site dimensional checks with high accuracy, minimizing delays and ensuring product conformity to client specifications.

Portable inspection capability streamlines quality checks, reduces rework, and boosts productivity

Used for precise 3D modeling and drafting, facilitating accurate tooling, pattern, and mold design.

Primer and rust-preventive coatings are applied using both spray and dipping methods to ensure product protection.

Equipped with standby generators of 1010, 250, and 63 KVA capacities to ensure continuous operation during outages.

Strategically managed to support streamlined production flow and rapid order fulfillment.

Castings undergo minimal yet effective fettling to achieve smooth finishes and enhanced product aesthetics.

Rigorous quality checks, protective packaging, and prompt shipping ensure product reliability and delivery efficiency.

Patterns are developed externally using a range of materials: • Wooden patterns for short runs and prototyping • Metal patterns for durability and precision in high-volume production • Epoxy and polystyrene patterns for complex or one-time applications

Tailored thermal processes are applied to improve mechanical properties: • Normalizing, annealing, hardening, and tempering as per part requirements • Conducted under controlled conditions for metallurgical consistency

Critical dimensional operations are outsourced to capable machine shops: • CNC machining including HMC, VMC, and turning centers • Final dimensional inspection using CMMs for accuracy assurance

Quality is validated through advanced testing methods without harming the product: • Radiographic Testing (RT) for internal defect detection • Ultrasonic Testing (UT) for volumetric flaw identification • Magnetic Particle Inspection (MPI) for surface and near-surface cracks

For corrosion protection, aesthetic finish, or specific industrial requirements: • Anti-corrosive paints, high-temperature coatings, and client-specified finishes • Applied by specialists using controlled spray or dip methods