Products & Capabilities
At Sri Akila Castings, we specialize in producing quality iron castings engineered for performance, reliability, and precision. From robust materials to modern processes, every stage of production is driven by our commitment to excellence.
Casting Range
At Sri Akila Castings, we offer a comprehensive range of ferrous castings tailored to meet diverse functional, mechanical, and dimensional requirements. Our capabilities span:
Custom Alloys
We also develop application-specific compositions based on customer requirements and service conditions — be it enhanced wear resistance, thermal performance, or corrosion protection.
Material Grades
Grey Cast Iron
Known for its damping capacity, machinability, and strength; ideal
for bases, housings, and structural components.
SG Iron (Ductile Iron)
For applications requiring higher strength, toughness, and elongation.
SiMo Iron
Silicon-Molybdenum alloys designed for high-temperature stability, commonly used in exhaust, furnace, and grate applications.
Ni-hard and Ni-resist
Nickel-alloyed irons for superior wear resistance, corrosion protection, and thermal fatigue endurance.
Abrasion-resistant Chromium White Irons
Ideal for severe wear environments, such as slurry handling, cement, and mining.
Every casting is backed by metallurgical expertise and rigorous quality checks to ensure consistency, performance, and long-term reliability.
Core Capabilities
Moulding & Core Making
- Alkaline phenolic (Alphaset) moulding system for superior strength and dimensional stability
- Gas-cured resin cores (Ecolotec) for cleaner, more precise cavities
- Continuous sand mixers with vibratory compaction tables for consistent mould quality
Melting & Metallurgy
- Medium-frequency induction furnaces with a range of crucibles (500 kg to 3 tons) including dual-track systems for parallel melt operations
- Real-time melt control using thermal analysis (ATAS, PQDIT), immersion pyrometers, and spectrometer-based chemistry checks
Simulation & Design
- CAD modeling through Solidworks
- Solidification and mould flow analysis using NovaFlow for defect-free casting design
Finishing & Processing
- Shot blasting: table and hanger-type machines
- Fettling, grinding, polishing stations with power tools
- Primer and rust-preventive coatings by spray/dip
Inspection & Quality Control
- Mechanical testing: tensile strength, hardness, impact testing with cryostat chamber
- Portable and lab-based CMMs for dimensional validation
- Microstructural evaluation with Nikon microscopes and Clemex image analyzers
- In-house and outsourced NDT options: Ultrasonic, Radiographic, and Magnetic Particle Testing
Logistics & Despatch
- Streamlined storage and assortment at Plant-II for efficient order handling
- Export-grade packing to ensure safety and compliance
- Timely dispatch for both domestic and international shipments
Whether it’s a single custom casting or a batch production run, Sri Akila Castings ensures every product meets exacting standards in form, fit, and function.